Manager - Process Engineer (TCF)
Mahindra Group · Posted Nov 7
Automotive, farm equipment, information technology, financial services, and hospitality services
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About the role
The role is in Mahindra Group's Nashik Plant I manufacturing operations, focused on TCF process engineering and industrialization for new product launches and engineering changes. It covers process planning, capex project execution, TCF fixtures/FTG, automation, quality assurance, lean manufacturing, and TPM. The Manager - Process Engineer will lead the TCF Process Engineering team and work with production, quality, R&D, finance, purchase, suppliers, and vendors to improve PQCDS performance.
What you will do
- Lead process planning and industrialization activities for new product launches and engineering changes to achieve seamless production readiness
- Handling TCF Process Engg team for Planning & execution of various platform projects & Capacity enhancement projects
- Manage Capex projects from need identification, budgeting, procurement, installation, commissioning, and buy-off while ensuring cost and timeline adherence
- Facility Planning, Development and execution of TCF fixtures along with FTG (Fixtures Tools & Gauges) process planning
- Evaluate and implement automation and advanced manufacturing technologies to improve productivity, quality, and operational efficiency
- Drive quality assurance initiatives through PFMEA, SPC, CAPA, mistake-proofing, and process controls to achieve FTR, ETR, and DCE targets
- Lead lean manufacturing and TPM initiatives focused on lead time reduction, waste elimination, equipment effectiveness, and continuous improvement
- Plan and execute line balancing, facility layout planning, and manpower optimization to meet business volume requirements
- Ensure compliance with quality management systems including PPAP, Process Flow, Control Plans, SOPs, and other manufacturing standards
- Collaborate closely with Production, Quality, R&D, Finance, Purchase, Suppliers, and Vendors to support manufacturing excellence and business objectives
- Lead DFA (Design for Assembly) and VAVE (Value Analysis & Value Engineering) initiatives
- Sound knowledge of Assembly fixtures design, GD & T, Master checker
- Deliver cost-saving, innovation, and productivity improvement projects that enhance PQCDS (Productivity, Quality, Cost, Delivery, Safety) performance
- Thorough Knowledge of TCF Manufacturing Process, Tooling, ECU flashing, End-of-Line equipments like RBT, W/A, Shower testing etc.
- Identify, analyse, and resolve critical and chronic manufacturing quality issues using structured problem-solving methodologies
- Finalization of PLC & automation specifications in all TCF equipment
- Handling ECN's and monitoring PCRN's related to TCF shops.
- APQP Elements related to FTG planning and development
- Process Digitization & Industry 4.0 adaptation.
- Poka-Yoke Implementation
- Able to identify required changes in EOL Machines (Brake Oil Filling, AC Filling, Coolant Filling Equipment), RBT (Roller Brake Tester) as per new models to be executed
- Able to select Torque Tools, special tools as per new model requirement
- Co-ordination with various suppliers for facilities development & implementation
Skills used in this role
What the employer is looking for
- B.E./B.Tech in Mechanical, Mechatronics, or related Engineering discipline
- 8 - 10 years of experience in Process Planning, Manufacturing Engineering, Industrial Engineering, or Quality Engineering
Preferred qualifications
- Manufacturing and Pr
- Manufacturing & Trad
Benefits and support
- Compensation and benefits are detailed in the job posting
About Mahindra Group
The Mahindra Group is a multinational conglomerate federation of companies with a presence across more than 20 industries globally. The group holds leadership positions in utility vehicles, farm equipment, information technology, and financial services. Driven by its core purpose to enable people to Rise, Mahindra operates across over 100 countries.
- Industry
- Conglomerate
- Company size
- 327000+ employees
- Founded
- 1945-10-02
- Location
- Mumbai, Maharashtra, India
- Funding stage
- Public Company
Leadership
Chairman
Group CEO & Managing Director
Group Chief Financial Officer
Group Chief Technology Officer
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