IN_ RBIN_ Process Planner_ Senior Engineer / Assistant Manager_ GanP/MOE3
Bosch · Posted Oct 5
Mobility, industrial technology, consumer goods, and energy and building technology services
Gangaikondan, TN, IndiaFull-timeOnsiteSenior Level2+ years₹9.0L–₹15.0L yearly30 applicants
AutomotiveIndustrial TechnologyConsumer GoodsEnergy and Building TechnologyInternet of ThingsGrowth Stage
Full time
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About the role
RBIN Gangaikondan is a Bosch automotive component manufacturing location where the value stream organization plans and controls manufacturing capacity, production processes and continuous improvement. The Process Planner role owns manufacturing value addition flow and capacity/capability planning, production process control (CpK, PPAP, control plans, SPC, work instructions), budget and cost management, risk and contingency planning, and MAE, tooling and consumable procurement. The position also drives problem solving and corrective actions, coaching and knowledge management, change initiatives such as I4.0, project management and management reporting for SQCD targets.
What you will do
- Technical Capacity Management: Plan, implement & continually develop a manufacturing value addition flow with resources e.g. space, MAE, testing, handling, etc., capable of consistently manufacturing, measuring, monitoring, validating and delivering products that meets all engineering, regulatory & requirements of the customer.
- Manufacturing Capacity / Capability - TEK, CpK, Ergo, safety compliance to meet customer requirements
- Value stream Planning: Monitor internal & external requirements (e.g. BU, Plant, VS, BP, customer), true north and VS vision, collaborate with Cross Functional stake holders to identify, monitor & drive projects to lead Value stream towards a future state, progressively raise efficiency & achieve operational excellence.
- Delivery Performance, TRLT, TCT, MAE Utilisation.
- Control Of Production Processes: Establish, document & develop the release of processes (e.g. CpK study, PPAP, etc), controls to manage processes (e.g. control plans, work instructions, SPC, etc), methods to track & monitor customer requirements, reaction to non-conforming parts (e.g. reaction plan) to ensure defect free products.
- Ensure defect free products
- Budget Planning & Cost Management: Estimate & propose budgets for the upcoming planning periods required to run operations, fulfil demands and execute development projects e.g., personnel, tooling, services, MAE, project costs, etc. Track & adapt expenditure over respective periods to adhere to budget and achieve economic success.
- Operational expense planning and control, Business planning. Risk mitigation and business continuity.
- Risk Analysis & Contingency Planning: Identify & evaluate risks to sustaining intended results e.g. delivery to customer, assure zero defect products, product recalls, breakdown of single dependent machine, etc., plan, document, implement & test preventive and reactive measures to mitigate business & customer impact.
- Process Maturity Improvement, Productivity improvement, Cost/pc - FD, T&C reduction, IDC reduction
- Problem Solving & Corrective Actions: Compile & assess deviations to defined standards in manufacturing e.g. infrastructure, processes, quality complaints, FPY, defect cost, safety incident, etc. Identify root causes, ideate, plan & implement necessary measures to fix issues to limit impact to the customer and business results.
- Implemented ideas per associate System CIP project completion
- MAE, Tooling & Consumable Planning: Prepare technical inquiry, scout market for suppliers of desired technology, float inquiry & receive techno-commercial offers, conduct technical discussions & narrow down potential vendors. Initiate internal process to place purchase requests to procure required items & manage regular availability.
- Ensure availability of MAE, tooling and consumables
- Coaching & Knowledge Management: Initiate, organise & lead engagement initiatives to coach, motivate & support team in knowledge sharing, pool collective knowledge for problem-solving, understanding & adoption of new standards, methods & technology etc, to enhance people potential, encourage innovation & organisational development.
- Employee Satisfaction Index
- Change Initiatives & Management: Evaluate manufacturing setup for efficiency, technical constraints & ideas from associates, develop scenarios, plan (e.g. ECR process) & implement concepts (e.g. I4.0) & measures aimed at resolving issues, upgrading setup with benchmark concepts to improve efficiency & effectiveness of operations.
- Improved efficiency & effectiveness of operations.
- Project Management: Analyse new business requirements (e.g. product relocation, product inquiry, innovation project, etc), evaluate business case, develop project charter and project management plan, coordinate, drive and implement project plan in collaboration with cross functional teams to enable business growth.
- Project completion - On Time, On Spec, On Cost
- Management Reporting: Compile, organise and represent manufacturing performance data and insights to lead systematic understanding of influences and aspects in Value stream as well as support different levels of hierarchy in taking well-informed and strategic calls to support value stream goals.
- SQCD tracking and fulfilment
Skills used in this role
PFMEAControl PlanSPCPPAPCpkGD&T8DShaininLean ManufacturingBosch Production SystemMESMASi4.0Power BITableaumyMeasureAgileEngineering Change ManagementData AnalyticsData VisualizationProject ManagementProblem Solving
What the employer is looking for
- Bachelors degree in engineering (Mech, EEE, ECE or IP)
- Post Graduate Master's in Business Administration / M.Tech (Desirable)
- Certification in Quality Management, Statistical tools, Operations management, Data Analytics, Agile methodology (Desirable)
- Min 2 years of process planning activities in Auto component manufacturing industry
- Competent knowledge of the manufacturing process and MAE, assembly & testing techniques, measuring & testing equipment
- Competent knowledge in IE techniques, GD&T
- Advanced knowledge in Statutory, Organization Regulations, Product liability, Compliance & Risk Management
- Advance knowledge in Project management, Production monitoring system ( MES, MAS, i4.0 solutions )
- Advance knowledge in Data analytics & Data Visualization (Power BI, Tableau)
- Competent in the use of AIAG Core tools - PFMEA, Control Plan, WI, Engineering change management
- Competent in Statistical evaluation tools & Problem Solving - Shainin, 8D
- Basic skill in operating key machines & test equipment
- Competent in lean manufacturing techniques (Bosch Production system) Standards - Basics, LBP, LLB, PGL, LLD
- Advance skill in Agile Methodology
- Advance skills in using myMeasure (Bosch internal tools)
Benefits and support
- Compensation and benefits are detailed in the job posting
About Bosch
The Bosch Group is a leading global supplier of technology and services, operating across mobility, industrial technology, consumer goods, and energy and building technology sectors. Driven by its purpose to create technology that is "Invented for life," the company leverages its expertise in hardware, software, and IoT to shape global trends such as automation, electrification, and artificial intelligence.
- Industry
- Automotive
- Company size
- 406225 employees
- Founded
- 1886
- Location
- Stuttgart, Germany
- Funding stage
- Private Company
Leadership
CF
Christian Fischer
Chairman of the Board of Management
MF
Markus Forschner
Deputy Chairman and Chief Financial Officer
MH
Markus Heyn
Deputy Chairman and Chairman of Mobility
FM
Frank Meyer
Member of the Board of Management
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